Setup Sheet for Program 000208-FT-AL_OP1

Program Comment:
000208-FT-AL_OP1
Job Description:
000208-FT-AL_OP1
Document Path:
000208-FT-AL Tiny Extruder Halter v9

Setup
WCS
: #1
Stock
:
  
DX: 50mm

  
DY: 55mm

  
DZ: 20mm
Part
:
  
DX: 42mm
  
DY: 52.5mm

  
DZ: 11.1mm
Stock Lower in WCS #1
:
  
X: 0mm

  
Y: 0mm

  
Z: 0mm
Stock Upper in WCS #1
:
  
X: 50mm

  
Y: 55mm

  
Z: 20mm

Total
Number Of Operations:
8
Number Of Tools:
4
Tools:
T2 T6 T25 T38
Maximum Z:
35mm
Minimum Z:
2.28mm
Maximum Feedrate:
6000mm/min
Maximum Spindle Speed:
24000rpm
Cutting Distance:
11977.29mm
Rapid Distance:
6980.47mm
Estimated Cycle Time:
8m:31s

Tools
T2 D2 L2
Manual tool change
Type:
flat end mill
Diameter:
2mm
Length:
18mm
Flutes:
2
Description:
2S SL:5 ALU
Comment:
2mm SL:5 ALU
Vendor:
Sorotec
Product:
L2SA.0200
 
Minimum Z:
8.9mm
Maximum Feed:
480mm/min
Maximum Spindle Speed:
24000rpm
Cutting Distance:
242.22mm
Rapid Distance:
274.4mm
Estimated Cycle Time:
55s
(10.8%)
 
Holder:
TTS-ER20 Holder
Vendor:
Tormach
Product:
31829
    
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Minimum Z:
8.6mm
Maximum Feed:
6000mm/min
Maximum Spindle Speed:
18000rpm
Cutting Distance:
11337.32mm
Rapid Distance:
6215.79mm
Estimated Cycle Time:
5m:29s
(64.4%)
 
Holder:
TTS-ER20 Holder
Vendor:
Tormach
Product:
31829
    
T25 D25 L25
Manual tool change
Type:
chamfer mill
Diameter:
6mm
Taper Angle:
45°
Length:
20mm
Flutes:
4
Description:
45ð°
Comment:
45 Phase
 
Minimum Z:
12.8mm
Maximum Feed:
960mm/min
Maximum Spindle Speed:
24000rpm
Cutting Distance:
324.84mm
Rapid Distance:
184.38mm
Estimated Cycle Time:
34s
(6.6%)
 
Holder:
TTS-ER20 Holder
Vendor:
Tormach
Product:
31829
    
T38 D38 L38
Manual tool change
Type:
drill
Diameter:
3.3mm
Tip Angle:
165°
Length:
18mm
Flutes:
2
Description:
VHM Bohrer 3.3mm
Vendor:
Sorotec
Product:
 
Minimum Z:
2.28mm
Maximum Feed:
150mm/min
Maximum Spindle Speed:
15000rpm
Cutting Distance:
72.91mm
Rapid Distance:
305.9mm
Estimated Cycle Time:
33s
(6.4%)
 
Holder:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35

Operations
Operation 1/8
Description:
Adaptive3
Strategy:
Adaptive
WCS:
#1
Tolerance:
0.1mm
Stock to Leave:
0.4mm
Maximum stepdown:
6mm
Optimal load:
0.6mm
Load deviation:
0.06mm
 
Maximum Z:
35mm
Minimum Z:
14.5mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
2700mm/min
Cutting Distance:
4959.35mm
Rapid Distance:
1921.47mm
Estimated Cycle Time:
2m:13s
(26.1%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 2/8
Description:
Face1
Strategy:
Facing
WCS:
#1
Tolerance:
0.01mm
Maximum stepover:
5.1mm
 
Maximum Z:
35mm
Minimum Z:
14.1mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
2700mm/min
Cutting Distance:
993.09mm
Rapid Distance:
993.62mm
Estimated Cycle Time:
34s
(6.6%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 3/8
Description:
2D Adaptive1
Strategy:
Adaptive 2D
WCS:
#1
Tolerance:
0.05mm
Stock to Leave:
0.5mm
/
-0.5mm
Optimal load:
0.6mm
Load deviation:
0.06mm
 
Maximum Z:
35mm
Minimum Z:
8.6mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
6000mm/min
Cutting Distance:
3888.36mm
Rapid Distance:
3041.09mm
Estimated Cycle Time:
1m:56s
(22.8%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 4/8
Description:
2D Contour1
Strategy:
Contour 2D
WCS:
#1
Tolerance:
0.03mm
Stock to Leave:
0mm
/
-0.4mm
Maximum stepover:
5.7mm
 
Maximum Z:
35mm
Minimum Z:
8.7mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
2700mm/min
Cutting Distance:
1311.23mm
Rapid Distance:
34.3mm
Estimated Cycle Time:
39s
(7.6%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 5/8
Description:
Bore1
Strategy:
Bore
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
35mm
Minimum Z:
10.7mm
Maximum Spindle Speed:
18000rpm
Maximum Feedrate:
2700mm/min
Cutting Distance:
185.3mm
Rapid Distance:
225.3mm
Estimated Cycle Time:
7s
(1.3%)
Coolant:
Flood
T6 D6 L6
Manual tool change
Type:
flat end mill
Diameter:
6mm
Length:
25mm
Flutes:
3
Description:
SL18 Z3
Vendor:
Gladium Tools
Product:
 
Operation 6/8
Description:
Drill3
Strategy:
Drilling
WCS:
#1
Tolerance:
0.01mm
 
Maximum Z:
35mm
Minimum Z:
2.28mm
Maximum Spindle Speed:
15000rpm
Maximum Feedrate:
150mm/min
Cutting Distance:
72.91mm
Rapid Distance:
305.9mm
Estimated Cycle Time:
33s
(6.4%)
Coolant:
Flood
T38 D38 L38
Manual tool change
Type:
drill
Diameter:
3.3mm
Tip Angle:
165°
Length:
18mm
Flutes:
2
Description:
VHM Bohrer 3.3mm
Vendor:
Sorotec
Product:
 
Operation 7/8
Description:
2D Contour2
Strategy:
Contour 2D
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
Maximum stepdown:
1mm
Maximum stepover:
1.9mm
 
Maximum Z:
35mm
Minimum Z:
8.9mm
Maximum Spindle Speed:
24000rpm
Maximum Feedrate:
480mm/min
Cutting Distance:
242.22mm
Rapid Distance:
274.4mm
Estimated Cycle Time:
55s
(10.8%)
Coolant:
Flood
T2 D2 L2
Manual tool change
Type:
flat end mill
Diameter:
2mm
Length:
18mm
Flutes:
2
Description:
2S SL:5 ALU
Comment:
2mm SL:5 ALU
Vendor:
Sorotec
Product:
L2SA.0200
 
Operation 8/8
Description:
2D Chamfer1
WCS:
#1
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
35mm
Minimum Z:
12.8mm
Maximum Spindle Speed:
24000rpm
Maximum Feedrate:
960mm/min
Cutting Distance:
324.84mm
Rapid Distance:
184.38mm
Estimated Cycle Time:
34s
(6.6%)
Coolant:
Flood
T25 D25 L25
Manual tool change
Type:
chamfer mill
Diameter:
6mm
Taper Angle:
45°
Length:
20mm
Flutes:
4
Description:
45ð°
Comment:
45 Phase